CNC Machining
Precision Aluminum Housing
Tight-tolerance turning, coaxiality control and internal deburring where a tapped hole intersects the center bore.
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Projects / Case Studies
Real parts. Real manufacturing problems.
Short case studies from production work—covering machining, welding, casting, process control and cost reduction. Customer names and proprietary dimensions are intentionally omitted.
Representative Work
Browse manufacturing case studies.
Each project focuses on one practical manufacturing problem and the production approach used to solve it.
Welding & Grinding
Precision-Ground Stainless Weldment
Thin-wall welding distortion controlled through precision tube, fixturing, outside-diameter grinding and pressure testing.
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Casting & DFM
Cost-Optimized Cast Iron Components
Legacy drawings rebuilt into production-ready data, then optimized for weight, machining allowance, cost and export logistics.
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Vacuum Investment Casting
Nickel-Based Superalloy Turbocharger Blade
Silica-sol vacuum investment casting of a nickel-based superalloy turbocharger blade, with fluorescent penetrant inspection and airfoil profile verification.
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Low-Pressure Casting
Low-Pressure Cast A356 Aluminum Exterior Component
A356 cast aluminum exterior component produced by low-pressure casting, X-ray verified, CMM/profile checked and mirror polished for visible installation.
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Heavy Equipment Bushings
Press-Fit Bushing Assemblies for Excavator Attachments
A recurring heavy-equipment bushing program combining two machining routes, heat-treated wear components, finish grinding and controlled press-fit assembly.
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Hydraulic Cylinder Components
Sand-Cast Hydraulic Cylinder Component Family
Recurring hydraulic cylinder heads and caps, clevis / fork parts, pins and brass plugs produced through green sand casting and CNC machining of critical bores, faces and threaded features.
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Powder-Coated Aluminum Hardware
High-Volume Powder-Coated Aluminum Cabinet Hardware
A repeat-production aluminum extrusion program where dimensional consistency, powder-coat color, gloss and protected packing all had to remain stable across large-volume orders.
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CNC Fan-Drive Pulleys
CNC Machining of Fan-Drive Pulleys for Scania DC13 Engines
Small-batch CNC turning and machining of multi-rib fan-drive pulleys in 45# steel and 6001 aluminum, with black oxide finishing and SKF bearing assembly.
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3D Printer OEM Fabrication
Large-Format 3D Printer Frame, Cladding & CNC Components
Integrated OEM fabrication for a large-format 3D printer program, combining sheet-metal cladding, a welded steel frame, powder coating and CNC-machined aluminum support components.
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Swiss-Type CNC Turning
Swiss-Type CNC Machining for Precision Small Parts
A representative family of small precision parts produced by Swiss-type CNC machining, combining multiple turning, drilling, tapping, grooving and milling operations in efficient one-setup production.
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